FE Chemical Process Design Practice Problems

The current FE Chemical specification assigns 7-11 of the 110 exam questions to Process Design. Form A contains 7 original problems in this area. The sample below is published in full, with the same worked-solution format used throughout the book.

Free sample problem

A 10 m3 vessel costs USD 200,000. Using six-tenths scaling, estimated cost of a geometrically similar 40 m3 vessel is most nearly:

  1. (A)459479 USD
  2. (B)551375 USD
  3. (C)800000 USD
  4. (D)1600000 USD
Show worked solution

Answer: (A)

C2=C1(S2/S1)^0.6=200,000(4^0.6)=USD 459,479.

Capacity-cost scaling uses the specified empirical exponent.

The capacity ratio is four.

FE Reference Handbook — Process Design: Equipment Cost Scaling

Why the other choices appear

  • (B)Applying an unsupported 20% final scaling overstates the result obtained from the governing relation.
  • (C)Using linear scaling assumes cost grows directly with capacity.
  • (D)Using capacity ratio squared greatly overstates scale economy.

The complete FE Chemical practice exam contains 7 problems in this area and 110 problems overall, with an answer key, full solutions, and a score sheet by knowledge area.

Retaking this exam? The FE exam retake guide turns the NCEES diagnostic report into an area-by-area plan.