FE Chemical Process Control Practice Problems

The current FE Chemical specification assigns 4-6 of the 110 exam questions to Process Control. Form A contains 4 original problems in this area. The sample below is published in full, with the same worked-solution format used throughout the book.

Free sample problem

A first-order process with gain 2.0 and time constant 5 min receives a unit step. Output after 5 min is most nearly:

  1. (A)0.632
  2. (B)1
  3. (C)1.01
  4. (D)1.26
Show worked solution

Answer: (D)

After one time constant, response is K(1-e^-1)=1.264.

A first-order step response approaches final gain exponentially.

At t=tau and unit step, the normalized fraction is 0.632.

FE Reference Handbook — Process Control: First-Order Dynamics

Why the other choices appear

  • (A)Using unit process gain gives the normalized response only.
  • (B)Assuming output reaches half or full unit after one time constant ignores gain and exponential response.
  • (C)Applying an unsupported 20% final scaling understates the result obtained from the governing relation.

The complete FE Chemical practice exam contains 4 problems in this area and 110 problems overall, with an answer key, full solutions, and a score sheet by knowledge area.

Retaking this exam? The FE exam retake guide turns the NCEES diagnostic report into an area-by-area plan.