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FE Mechanical Material Properties and Processing Practice Problems

The current FE Mechanical specification assigns 7-11 of the 110 exam questions to Material Properties and Processing. Form A contains 7 original problems in this area. The sample below is published in full, with the same worked-solution format used throughout the book.

Free sample problem

The engineering stress-strain response of a hot-rolled structural steel is idealized by two straight segments: a linear elastic rise from the origin to yield at MPa and strain, followed by a straight line to fracture at MPa and strain. The modulus of toughness is most nearly:

  1. (A)
  2. (B)
  3. (C)
  4. (D)
Show worked solution

Answer: (C)

Nearly all of the area under the curve lies in the plastic trapezoid, so the modulus of toughness is about .

Modulus of toughness is the total energy per unit volume absorbed to fracture, which is the area under the engineering stress-strain curve; the idealized curve splits into an elastic triangle and a plastic trapezoid.

Yield strain is small, so the elastic triangle contributes a negligible share of the total.

Stress rises linearly from yield to fracture, so the plastic region is a trapezoid whose height is the mean of the two stress levels.

FE Reference Handbook — Materials Science and Engineering: Engineering Stress-Strain Curve, Modulus of Toughness

Why the other choices appear

  • (A)Counts only the elastic triangle, , which is the modulus of resilience rather than the toughness.
  • (B)Treats the plastic region as a triangle of height equal to the ultimate strength, .
  • (D)Takes the area as a full rectangle of ultimate strength times fracture strain, .

The complete Form A contains 7 problems in this area and 110 problems overall, with an answer key and full solutions.